Q: What is Super Julight made from?
A: Super Julight is primarily made from carefully selected recycled polyethylene. We use materials that do not contain substances harmful to the environment or soil.
Q: How does the truck loading capacity compare between steel plates and resin mats?
A: Steel plates are extremely heavy. A 10-ton truck can only carry 18 sheets, while Super Julight weighs only 40 kg per sheet, allowing up to 225 sheets per 10-ton truck. To transport the same amount of steel plates (225 sheets), 13 trucks would be required. With Super Julight, both transportation costs and time are significantly reduced.
| Product | Super Julight 48 | Steel Plate |
| Size | 1220×2440×17mm | 1220×2440×22mm |
| Weight per 1 mat | 40 kgs | 500 kgs |
| Mats per 10t truck | 225 sheets | 18 sheets |
| Trucks required* | 1 truck | 13 trucks |
*Estimate for transporting 225 sheets with 10t trucks.
Q: How long can Super Julight be used? And, what is the estimated lifespan of this product under typical site conditions?
A: Under normal use, the polyethylene material provides an expected lifespan of around 7 years. While the surface may whiten with age, the internal structure remains unaffected. It has a proven durability of over 10 years.
Estimated Lifespan of Our Product
The lifespan varies depending on usage environment and frequency, but in standard farm and worksite conditions, the following can be expected:
【Livestock farms (cattle, pigs, poultry)】
Estimated lifespan: approx. 8–12 years
Note: Designed to resist daily exposure to manure, chemicals, and washing without significant degradation.
【Construction sites / Temporary ground protection】
Estimated lifespan: approx. 5–8 years
Note: May vary depending on sunlight exposure, load frequency, and number of machine passes.
【Factory walkways / Work floors】
Estimated lifespan: over 10 years
Note: Indoor use and stable load applications result in even longer life.
【Permanent outdoor or exposed use】
Estimated lifespan: approx. 7–10 years
Note: UV- and weather-resistant materials provide strong durability against sun and rain.
[Additional Information]
Resin material: no rust, rot, or cracking; minimal surface wear
Maintains shape with little deformation even after years of use
Easy to replace or reconfigure damaged sections (no full replacement required)
Easy disposal as industrial waste; recyclable as well
[Conclusion]
Compared to rubber mats, wood, or metal alternatives, our product offers superior durability and maintenance performance, leading to long-term cost savings.
Highly valued by on-site staff for being ""long-lasting, hard to break, and easy to replace."
Q: What weight can Super Julight withstand?
A: It can support a total vehicle weight of up to 80 tons. Test data from the Building Materials Testing Center show values exceeding 2,000t/m². Based on contact surface calculations, it supports 80 tons. In a field test using a 4.2t vehicle, it was confirmed usable on ground with N-value 2 or higher. However, if the ground is too soft and sinks underfoot, the mat may bend or sink and is not suitable for use.
Q: Does the 80-ton load refer to a point load or a distributed load across the entire panel?
A: We assume a total vehicle weight of up to 80 tons. The panel's overall load-bearing capacity is over 2,000 tons per square meter. However, please note that this refers to the compressive strength of the panel itself — if the ground beneath is soft or unstable, some deflection may occur.
Q: What happens to the surface texture under heavy equipment?
A: Standard slow vehicle movement causes only minor surface texture damage. However, rapid turning or acceleration with heavy machinery may result in deformation or abrasion due to heat friction.
Q: Why do the surface patterns differ? What is the purpose of each type?
A: There are various reasons, but the surface patterns are mainly designed for the following purposes:
1. Identification and Error Prevention
Visual differences help identify products easily, especially when used across multiple sites or for rental applications.
2. Anti-Slip Function (Enhanced Safety)
The raised textures help prevent slipping for people, animals, and vehicles—even in wet conditions.
This is especially effective in pig pens, cow barns, washdown areas, and walkways to reduce the risk of falls.
3. Drainage and Drying Performance
The surface is designed to prevent accumulation of water, manure, or mud, allowing smooth drainage.
This keeps the surface cleaner and improves washing efficiency. 4. Purpose-Specific Optimization
Each pattern is optimized for its use—whether for heavy machinery, livestock areas, or footpaths—based on depth, friction, and load distribution.
Q: How should Super Julight mats be connected?
A: For safety, we recommend connecting multiple mats. Inexpensive and simple options like nylon or stainless-steel cable ties (e.g., Insulok) are effective. Connecting the mats improves stability due to their lightweight. *Insulok is a trademark of HellermannTyton.
Q: I heard the mats can be rolled for easy transport. Do they lay flat when installed?
A: Yes, the mats flatten naturally after being laid out. In colder conditions, the edges may curl slightly. The stiffness varies between winter and summer due to temperature differences.
Q: What should I be careful of when laying the mats on floors or surfaces?
A: Super Julight expands and contracts with temperature. A change of 1°C causes about 0.13mm per meter in shrinkage. For example, if the mat is exposed to 55°C (30°C above the manufacturing temperature of 25°C), it will expand approx. 3.9mm per meter, or 7mm in the long direction (1.8m). Always leave spacing to allow for this expansion.
Q: Is Super Julight resistant to chemicals?
A: Yes, it is highly resistant to most chemicals, including organic solvents and acids. It is also safe for the environment and does not pose a risk of soil contamination.
Q: Can we add our company name to the mats for identification and anti-theft purposes?
A: Yes, it is possible to engrave company names or logos on the mats depending on the model. Please contact us for details regarding delivery time, design, size, and font. *Engraving is available for Super Julight 48 and 48-W models only.
Q: Is it possible to manufacture this product in a size larger than 1220 x 2440 mm?
A: To make the most of the product's characteristics, we currently offer it primarily in standard sizes (maximum length 2440 mm). If a larger size is required, it will be treated as a custom product, and a new mold as well as a separate MOQ will be required.
Q: Is the product flammable?
A: Since the product is made of resin, it is flammable; however, it has been evaluated in accordance with the international flame retardant test standard UL 94HB.
Q: We are unsure about the appropriate fixing method for each site. Could you advise which fixing method is suitable for each type of worksite?
A: For reference only, we recommend the following installation methods:
・Heavy machinery traffic: Steel plates and steel wire.
Note: May cause damage if installed on a concrete base.
・Forklifts: Steel plates, steel wire, and cable ties (zip ties).
・Pedestrian use: Cable ties (zip ties).
If the base is soil, we also recommend using anchors or similar fixtures.
Q: Is it possible to drive stakes into muddy or soft ground?
A: The appropriate method may vary depending on the ground conditions.
If you are unsure, please feel free to consult us.
We will be happy to recommend a suitable fixing method for your site.
Q: Can this product be used as a substitute for formwork panels at construction sites?
A: The product is heat-resistant within a range of -15°C to 50°C.
Since concrete generates high heat during curing, this polyethylene product is not suitable for direct contact in such applications.
Q: In what aspects is this product superior to concrete?
A: Although concrete is often considered inexpensive in terms of initial cost, our product offers clear advantages when considering flexibility, safety, chemical resistance, hygiene, and long-term maintenance costs.
【Initial Cost】
Concrete: ◎ Affordable in Vietnam
Our product: △ Slightly higher, but no labor cost or curing time
【Construction Time】
Concrete: ✕ Requires 1–2 weeks for pouring and curing
Our product: ◎ Ready to use immediately upon installation, no downtime
【Removal & Reusability】
Concrete: ✕ Cannot be reused; removal costs and waste generated
Our product: ◎ Easy to remove, relocate, and reuse
【Animal & Worker Comfort】
Concrete: ✕ Very hard surface, causes stress on legs of pigs, cattle, and workers
Our product: ○ Shock-absorbing surface, gentler on joints
【Slip Resistance】
Concrete: ✕ Slippery when wet or dirty, increasing fall risk
Our product: ◎ Anti-slip surface pattern provides enhanced safety
【Chemical & Waste Resistance】
Concrete: △ Damaged by urine and saliva; odors tend to penetrate
Our product: ◎ Resistant to alkali and chemicals; easy to keep clean
【Cleaning & Hygiene】
Concrete: ✕ Rough surface, harder to wash, retains odors
Our product: ◎ Smooth surface, easy to clean, odor-resistant
【Weight & Portability】
Concrete: ✕ Heavy, requires machinery for handling
Our product: ◎ Lightweight, can be handled manually
While concrete is commonly chosen in Vietnam due to its low initial cost, our product is clearly superior in terms of installation time, safety, hygiene, and reusability.
In livestock farms requiring frequent cleaning, facilities that undergo frequent layout changes, or environments where animal comfort matters, our product often proves more cost-effective over time.
Q: Concrete is often said to be inexpensive, but how does it compare with this product when considering the durability required for vehicles weighing around 10 to 15 tons?
A: When designing and constructing a concrete floor with sufficient durability to withstand daily use by 10–15 ton vehicles, the following differences in cost, construction time, and maintenance become significant:
・Concrete installation requirements (realistic conditions):
Thickness: Minimum of 15–20 cm required to ensure strength
Rebar reinforcement: D10–D16 rebar must be installed at fixed intervals
Ground improvement: On soft ground, crushed stone, compaction, and base work are additionally required
Construction time: Including pouring and curing, 7–14 days before use
Cost: Under the above conditions, typically 1,500,000–2,500,000 VND/m² (including labor)
・Comparison
【Load Capacity】
Concrete (High Strength Specification) : Can withstand 10–15 tons depending on conditions
Our product : Vehicle-compatible up to 80 tons (proven results)
【Constructability】
Concrete (High Strength Specification) : Requires crane, pouring, and curing
Our product : Ready to use immediately by laying down
【Reusability】
Concrete (High Strength Specification) : ✕ Not reusable if damaged
Our product : ◎ Reusable and replaceable in parts
【Maintenance】
Concrete (High Strength Specification) : ✕ Cracks and repairs require time and cost
Our product : ◎ Easy surface cleaning and partial replacement
【Long-term Cost】
Concrete (High Strength Specification) : ✕ High and fixed asset; difficult to modify
Our product : ◎ Flexible placement; adaptable to operational changes
【Overall Assessment】
・Saying ""Concrete is cheaper"" only applies to light vehicles or temporary use.
・When assuming use by 10–15 ton vehicles, the total cost of design, construction, and ground preparation becomes nearly the same as our product—or in some cases, our product is even more economical.
Q: Plastic pallets are currently used on the farm, but in what ways is this product superior?
A: In outdoor and livestock farm environments, our product excels in durability, safety, and hygiene. Below are key comparison points:
【1】Durability & Strength
Plastic pallets: Hollow structure makes them prone to bending or cracking under weight and pressure.
Our product: Solid structure with high strength; highly resistant to warping, long-lasting stability.
【2】Weather Resistance
Plastic pallets: Can degrade due to UV exposure and rain within 2–3 years.
Our product: UV- and weather-resistant, with proven durability of over 10 years in outdoor use.
【3】Resistance to Waste and Alkalinity
Plastic pallets: Easily discolored and degraded by animal waste and saliva.
Our product: Highly resistant to alkali and chemicals, with minimal surface damage or odor retention.
【4】Safety & Walkability
Plastic pallets: Gaps or uneven surfaces pose tripping or foot-trap hazards.
Our product: Anti-slip surface, ensuring safer walking and working conditions.
【Overall Recommendation】
Compared to plastic pallets, our product offers greater durability, safety, and hygiene over the long term.
We also recommend using our product on top of existing plastic pallets or rubber mats to eliminate sagging or uneven surfaces, strengthening and sanitizing the floor more effectively.
Q: Rubber mats are currently used on the farm, but in what ways is this product superior?
A: Rubber mats and our product differ in application and characteristics. Each has its own advantages. Key comparison points are as follows:
【1】Joint & Leg Stress (Softness)
Rubber mats: Soft with high cushioning; gentle on the legs and joints of dairy cows and older cattle.
Our product: Firmer, but provides stable and non-slip walking surfaces.
【2】Durability & Warping
Rubber mats: May warp, harden, or crack after long-term use.
Our product: Made of high-rigidity resin, resistant to deformation and excellent in load-bearing and impact resistance.
【3】Hygiene & Washability
Rubber mats: Tends to absorb waste, chemicals, and odors.
Our product: Smooth surface that is easy to wash and resistant to alkalis and disinfectants.
【4】Installation & Operation
Rubber mats: Flexible but heavy; prone to shifting and difficult to clean.
Our product: Flat, lightweight design makes installation and relocation easy.
【Overall Recommendation】
If your main goal is hoof and leg care, rubber mats are suitable.
For walkways and feeding lines where durability and hygiene are critical, our product is more effective.
The most practical solution is to combine both: use our product in high-traffic zones and rubber mats in resting or standing areas.
Additionally, piglets or young pigs tend to chew out of curiosity.
Rubber mats can break and pose a risk of injury or ingestion.
In contrast, our product offers higher safety, with no risk of breakage, ensuring peace of mind.
Q: Steel plates are currently used at construction sites. How does this product compare in terms of cost?
A: From a price perspective alone, steel road plates (including second-hand ones) may seem more affordable initially.
However, considering long-term efficiency, workability, and safety, Julight panels often offer better cost performance.
↓ Key Comparison Points
【Initial Cost】
Steel Plates: ○ Relatively low (used ones available)
Our Product: △ Higher unit cost due to resin material
【Weight】
Steel Plates: ✕ Very heavy (approx. 300–500kg per piece)
Our Product: ○ Lightweight (approx. 20–30kg), can be installed manually
【Transportation & Installation】
Steel Plates: ✕ Requires cranes and large trucks
Our Product: ◎ Easy to transport and install using manpower or small trucks
【Rust & Deterioration】
Steel Plates: ✕ Prone to corrosion and surface slipperiness from rain or salt
Our Product: ◎ Rust-free, weather- and chemical-resistant
【Surface Slip Risk】
Steel Plates: △ Extremely slippery in wet conditions
Our Product: ◎ Anti-slip pattern ensures high safety
【Noise】
Steel Plates: ✕ Generates loud metallic noise from heavy equipment
Our Product: ◎ Quiet under use, ideal for reducing noise impact
【Disposal & Reuse】
Steel Plates: △ Costly disposal due to heavy weight
Our Product: ○ Easy to store and reuse due to its light weight
Steel plates are suitable for temporary heavy equipment access, while our product is lightweight, non-slip, and easy to install/remove, making it ideal for short to medium/long-term job sites, surface protection, and safety measures.
When considering total costs (transport, installation, safety), our product often provides excellent cost-effectiveness—especially at sites where manual installation or repeated use is required.
Q: For use at events to support scaffold legs, is it possible to customize this product in a smaller size?
A: If the customer has electric saws or similar tools, the panels can be cut by the customer themselves.
If cutting is difficult on your side, please let us know your desired dimensions before placing the order.
We can cut the panels to size at our factory (additional cost applies).
Q: We raise pigs and are comparing concrete slat panels with your product. Which one would you recommend?
A: The optimal choice depends on the use and priorities of the pig house, but in terms of cleanability, safety, ease of installation, and durability, our product has advantages in many scenarios.
[Weight]
Concrete slats: Extremely heavy (typically over 100 kg per piece), requiring machinery for installation or replacement.
Our product: Lightweight and easy to install or replace manually.
[Installation flexibility]
Concrete slats: Fixed and difficult to reposition.
Our product: Simply placed on the ground, allowing for easy partial replacement or relocation.
[Cracking and degradation]
Concrete slats: Prone to cracks and chipping over time.
Our product: High resistance to impact and alkalis, offering long service life and durability.
[Hoof & joint stress]
Concrete slats: Too hard, increasing the risk of joint inflammation and hoof damage.
Our product: Slightly flexible with anti-slip surface, gentle and safe for pigs.
[Hygiene & cleanability]
Concrete slats: Rough surfaces make them harder to clean and prone to retaining odors.
Our product: Smooth surface, easy to wash, resists dirt and odors.
[Resistance to urine and waste]
Concrete slats: Can degrade over time due to ammonia and alkaline substances.
Our product: Resistant to ammonia and alkalis, maintaining hygiene over time.
[Reusability]
Concrete slats: Generally non-reusable and must be discarded when damaged.
Our product: Reusable and easily adapted for layout changes.
While concrete slats are heavy and robust, they are difficult to handle and can stress pigs’ legs and joints, while also posing hygiene challenges.
In contrast, our product is lightweight, easy to handle, pig-friendly, and easy to clean or replace — making it especially suitable for sow barns, rearing pens, and breeding pens, where hygiene is critical.
Depending on the site, it can also be placed over concrete slats or used together for a more comfortable environment.
Q: Which type of product should be selected for use on muddy or sloped ground, especially in rainy conditions?
A: 【Unstable ground such as muddy areas or dirt roads】
→ We recommend using thicker products. (Super Julight 48W → 48 → 36/M2 → Rakuraku Ban)
【Sloped ground】
→ We recommend thinner products with anti-slip surface. (Rakuraku Ban → Super Julight 36/M2 → 48/48W)
Q: When using this product with either a rubber-tracked or steel-tracked mini excavator, is a different product type required for each?
A: For general surface protection, we recommend “Rakuraku Ban”. For muddy or soft ground conditions, “Super Julight 36/M2” is recommended.
Please refer to the following guide for compatible equipment types:
・Rakuraku Ban: Suitable for trucks under 2.0 tons, construction, agricultural, and industrial machines
→ Recommended for vehicles with tires or rubber crawlers
・Super Julight 36/M2: Suitable for trucks from 2.0 to 8.0 tons, construction, agricultural, and industrial machines
・Super Julight 48/48W: Suitable for 10.0 tons and above
[NOTE]
*The above are reference values and may vary depending on the actual usage environment.
*Forward/backward movement is fine, but on-the-spot turning may damage the surface pattern of the panels.
Q: Most construction sites have unstable ground, but we aim to work on flat and stable surfaces. Can this product help achieve that?
A: Our product is widely used at construction sites as a quick and easy solution for creating a stable working surface even on unstable or uneven ground.
【Reasons】
It absorbs surface irregularities and muddy conditions, allowing workers and vehicles to move and operate stably.
It has sufficient rigidity to support heavy machinery and loads, minimizing sinking or the formation of uneven surfaces.
The panels are easy to connect with minimal height differences between them, enabling fast setup of a flat, safe surface.
For enhanced stability, it can also be used in combination with crushed stone, wood, or steel plates as needed.
Note:
The appropriate product type depends on the softness of the ground and the weight of the equipment used.
If you are unsure about selection, please feel free to consult us.
Q: When using a high-pressure washer, is there any risk of the panels lifting or shifting out of place?
A: There is no issue when using a high-pressure washer from above while the product is laid flat on the ground.
However, if water flows into the gap between the ground and the panel from the side (edge), it may cause the panel to lift or shift.
If frequent high-pressure washing is expected, we recommend anchoring or securing the panels to the ground.
Q: In indoor pig farming, is it necessary to build a concrete floor before installing this product in order to ensure hygiene and proper ventilation?
A: Compared to using concrete alone, our product by itself already improves hygiene.
However, placing our product on top of concrete further enhances hygiene and ease of cleaning.
Therefore, we also recommend using both together for better overall performance.
Q: What is the minimum order quantity (MOQ) for each type/model?
A: The minimum order quantity (MOQ) is 1 piece.
※ Shipping and handling fees will be charged separately.
※ For custom-made products, a different MOQ will be quoted accordingly.
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KBL MACHINERY VIETNAM LTD / KMVL
- Tax code : 0317371042
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Address : 3rd Floor, Nhat Nam Office Building, 12 Street 5, Sala Urban Area, An Khanh Ward, Ho Chi Minh City,Vietnam
E-mail: inq@kmvl.com.vn
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